ROTALIGN touch is the first laser shaft alignment system on the market to combine high precision on-site measuring tasks and cloud connectivity for worldwide data access and transfer. It features the unique sensALIGN 7 laser and sensor heads offering a full range of everyday alignment routines up to expert degree alignment jobs – such as cardan shaft alignment or coupling alignment.


The single-laser technology enables unrivaled precision, even in harshest conditions and on highly demanding jobs. ROTALIGN touch was designed by some of the world’s leading alignment experts to solve problems in the easiest way possible. The intuitively guided user interface can be operated by almost anyone – users just need to follow the three steps for any laser shaft alignment procedure: dimension, measure, and result.


This device is made for maximum durability in extreme working conditions. It is IP65 waterproof and dust-proof, dirt, scratch and temperature resistant. It is also fully shock and impact tested.


ROTALIGN touch is the first laser shaft alignment tool fully designed to meet the requirements of industrial IoT with RFID, Wi-Fi, and cloud data transfer.


With the ALIGNMENT RELIABILITY CENTER 4.0 software, work orders may be sent via the cloud to a mobile ROTALIGN touch unit anywhere in the world. Measurement results are sent back straight from the unit into the alignment software for monitoring and advanced reporting. Asset-specific work orders and RFID machine identification make it possible to track the alignment of individual assets over time (alignment trend), making alignment data a dynamic condition monitoring parameter for asset management and condition-based maintenance programs.

ROTALIGN® touch device

CPU: 

Processor: 1.0 GHz quad core ARM® Cortex-A9

Memory: 2 GB RAM, 1 GB Internal Flash, 32 GB SD-Card Memory


Display: 

Technology: Projective capacitive multi-touch screen

Type: Transmissive (sunlight-readable) backlit TFT color graphic display Optically bonded, protective industrial display, integrated light sensor for automated adjustment of the brightness to the display

Resolution: 800 x 480 Pixel

Dimensions: 178 mm (7”) diagonal


LED indicators: 3 LEDs for battery status, 1 LED for WiFi communication


Power supply 

Operating time: 12 hours typical use (based upon an operating cycle of 25% measurement, 25% computation, 50% ‘sleep’ mode)

Battery: Lithium-ion rechargeable battery 3.6 V / 80 Wh 

AC adapter/charger: 12 V / 36 W; standard barrel connector (5.5 x 2.1 x 11 mm)


External interface: 

  • USB host for memory stick
  • USB slave for PC communication, charging (5 V DC / 1.5 A) RS-232 (serial) for sensor, RS-485 (serial) for sensor
  • I-Data for sensor
  • Integrated Bluetooth® wireless communication (covers direct line of sight distances of up to 30 m / 100 ft depending on the prevailing environmental conditions)
  • Integrated Wireless LAN IEEE 802.11 b/g/n up to 72.2 Mbps (depending on configuration)
  • Integrated RFID with read and write capabilities (depending on configuration)

sensALIGN® 7 sensor

CPU:

Type: 1.0 GHz quad core ARM® Cortex-A9

LED indicators: 

4 LEDs for laser adjustment

1 LED for Bluetooth® communication 1 LED for battery status

Power supply: Operating time 12 hours typical use

Battery: Lithium Polymer rechargeable battery 3.7 V / 1.6 Ah 6 Wh

Measurement range: Unlimited, dynamically extendible

Measurement resolution: 1 μm

Measurement error: < 1.0%

Inclinometer resolution: 0.1°

Inclinometer error: ± 0.25% full scale

Vibration measurement: mm/s, RMS, 10Hz to 1kHz, 0 mm/s – 5000/f mm/s² (f in Hertz [1/s])

External interface: Integrated Bluetooth® Class 1 wireless communication, RS232, RS485, I-Data


sensALIGN® 7 laser

Type: Semiconductor laser

LED indicators: 1 LED for laser transmission 1 LED for battery status


Power supply: 

Operating time: 70 hours continuous use

Battery: 

Lithium Polymer rechargeable battery: 3.7 V / 1.6 Ah

6 Wh AC adapter/charger: 5 V / 3 A


Beam power: < 1mW

Beam divergence: 0.3 mrad

Wavelength: 630 – 680 nm (red, visible)

Laser class: 

Class 2 according to IEC 60825-1:2014. The laser complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice No. 50, dated June 24, 2007

Inclinometer resolution: 0.1°

Inclinometer error: ± 0.25% full scale

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