Insulation Testing

Insulation Testing

Electrical insulation testing needs have existed as long as electrical assets themselves. Well-chronicled deficiencies of early insulation systems became apparent almost immediately after first lighting systems were laid over 125 years ago. Although insulation systems have evolved significantly since then, the need to test them never goes away. The consequences of failure are too high.

  • DC Insulation Testing

    Diagnostic insulation testing delivers the most advanced measuring techniques to accurately report the health of modern high quality insulation and meet modern electrical standards. These electrical standards apply to testing cables, generators, circuit breakers, and many other electrical systems where insulation quality around the conductors must be at its best. For each system, Megger has the product best suited to conducting a comprehensive diagnostic insulation test. Our products are complemented by bespoke software that records all measurements and data, easing the process of information management. 

  • AC Insulation Testing

    AC insulation tests are a popular response to the increasingly demanding industrial, power and domestic marketplaces. Insulation materials have had to become more efficient to keep up with demand; more efficient equipment requires less insulation material to meet the minimum acceptable value of insulation resistance. In turn, cables have become smaller and lighter. However, under certain higher stress testing conditions such as DC testing, cables like Crossed Linked Polyethylene (XLPE) can quickly degrade.


    AC insulation testing provides the ideal solution to testing these lighter cables. AC insulation testing better simulates the day-to-day stresses undergone by power systems, including frequencies like 50/60 Hz, without causing the insulation breakdown common in DC testing. Additionally, AC testing won’t affect XLPE cables when used for over-potential testing, to an agreed acceptable insulation resistance value.


    Because AC current alternates, many more parameters can be measured while an AC test is being conducted. These extra parameters include Power factor and Tan Delta values, as well as modern diagnostic techniques such as Sweep Frequency Response Analysis, Digital Frequency Response and Frequency Domain Spectroscopy. AC insulation testing may therefore be used in ‘condition monitoring’ of AC-powered apparatus.


    However, AC dielectric tests must supply both reactive and resistive currents to the items under test resulting in larger equipment in size than DC testing devices. Lower frequency AC testers can offer smaller sizes, making them more applicable to field work.

  • Insulation Resistance Testing <1kV

    With over twenty 1-kV models to choose from, selecting the proper Megger insulation tester can appear a bewildering task at first. Actually all the process requires is a little organisation. All Megger insulation testers perform essentially the same test in fundamentally the same manner - accurately and reliably. Refinements and added features, however, separate one model from another in application and operator appeal.

Related products

Share by: